Halogen-free Flame-retardant Flexible Polyurethane Foam with a Novel Nitrogen-Phosphorus Flame Retardant

Article Publication Date : July 6, 2012 in Ind. Eng. Chem. Res.

Abstract:

 novel nitrogen-phosphorus flame retardant, 2-carboxyethyl(phenyl)phosphinic acid melamine salt (CMA), was synthesized by the reaction of 2-carboxyethyl(phenyl)phosphinic acid with melamine in aqueous solution, and it was characterized by Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance (NMR), inductively coupled plasma-atomic emission spectrometry (ICP-AES), elemental analysis and thermogravimetric analysis (TGA). Halogen-free flame-retardant flexible polyurethane foams (FPUF) were prepared successfully by using CMA as a flame retardant. The effects of CMA content on the mechanical, thermal and flame-retardant properties of FPUF were investigated by tensile test, TGA, limiting oxygen index (LOI), flame propagation test (Cal T.B. 117A-Part Ι standard), and cone calorimeter. The foam morphology of FPUF was studied via scanning electron microscopy (SEM). The results showed that CMA endowed FPUF with good flame-retardant properties. FPUF containing only 12 wt% CMA can pass Cal T.B. 117A-Part Ι standard and its LOI value was increased from 18.2 (for FPUF without CMA) to 24.1. Particularly, the addition of CMA almost did not decrease the mechanical properties of the resulting flame-retardant FPUFs.

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